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Kit Build

Once all child products are collected, the operator will need to physically and systematically build a kit.

Step 1: Select Kit Build

  • The operator selects ‘Kit Build’ from menu.

  • Building Kits

    A work order for kits must be created prior to picking. Review the “Kit Request” work instruction.

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    Step 1: Open “Cluster Pick”

    • On the mobile scanner, select the “Cluster Pick” work flow.

    Step 2: Scan Work Zone & Cart

    • On the mobile scanner, select the “Cluster Pick” work flow.

    • The operator scans the work zone.

      • Work zone: DEFAULT

      • Note JASCI is case sensitive!

    • The operator proceeds to scan /enter the kit build, work benchcart.

      • If the work bench is valid, the operator proceeds to scan/enter the cart ID.

      • If the work bench is not valid, the operator will need to scan/enter a different kit build, work bench.

    Step 2: Scan/Enter Cart ID

    • The operator scans/enters the cart ID that was used to pick the child products for the kit.

      • If the cart ID associated with kit work is valid, the operator proceeds to physically build the kits and enter the quantity of total built kits.

        • If quantity built is less than or equal to the picked amount, JASCI software creates putaway work.

        • If quantity built is NOT less than or equal to the picked amount, an error message is displayed.

      • If the cart ID associated with kit work is NOT valid, the operator will need to locate the correct cartOPEN sales orders are allocated to the pick tote at this point.

      • The kit cart ID is not the LPN.

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    Step 3: Verify Location

    • The operator is directed to a location.

      • The operator will verify the location by scanning the location bar code.

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    Step 4: Pick Product

    • The operator picks the product from the direct location.

      • Product details will be displayed.

      • If the product is not in the directed location, select the “Cut” button.

      • If the product is in the directed location but the expected quantity is not, select the “Cut" button.

    • The operator scans the product barcode.

      • If the product barcode does not scan, notify a supervisor.

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    Step 5: Scan Kit Cart Slot

    • The operator scans the slot LPN and transfers the picked product into the directed slot.

      • The slot LPN is not the kit cart ID.

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    Repeat: 3 - 5

    • Repeat steps 3 - 5 for all child products.

    • Once all child products are collected, the operator will need to physically and systematically build a kit.

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    Step 6: Begin Building Kit

    • On the desktop, select ‘Kit Build’.

      • 4 - Inventory > Kitting > Kit Build

    • The operator proceeds to scan/enter the kit build work bench.

    • The operator scans/enters the cart ID that was used to pick the child products for the kit.

    Step 3: Putaway

    • JASCI creates putaway work and completes the following for the built kits:

      • Slots the parent product.

      • Prints the putaway label (AKA LPN).

    • If the operator has to build additional kits for the request, the operator returns to step 2.

    • If the operator does NOT have the build additional kits for the request, the operator proceeds to putaway the kits.

    • If the operator has to build additional kits due to a CUT, the operator will need to manually complete the work and free the carts.

    • If the operator does NOT have to build additional kits due to a CUT, the operator will enter the total amount of built kits.

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    Step 7: Build the Kit

    • All child products picked will be displayed.

    • Click the “Build” button to build the child products into a kit.

      • The operator will verify the amount of kits being built and any extra information if needed (e.g lots, expiry, serial numbers).

    • The operator will click the "Build" button again.

      • JASCI autogenerates the LPN putaway label at this point.

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    Step 8: Putaway

    • Once all kits are built, they will need to be putaway.

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      • Review the “Petaway” work instruction.