Order Pick - Build Mixed Pallet

Owned by Jacquelyn Utter
Last updated: Jan 13, 2023
3 min read

On some orders a mixed pallet is required to be built and the products mixed on the pallet are required for reporting. JASCI allows the operator to build mixed pallets through the below steps:

 

Step 1: Pick Product

  • The operator selects ‘Order Pick’ on the handheld device and scans/enters the ‘Door’ (C)

    • If the ‘Door’ scanned/entered does not have any open orders, the operator is returned to scan/enter a valid ‘door’

  • The operator scans/enters the work zone and the LPN (D) they will be picking onto. JASCI will display the pick locatoin

    • If the work zone is not valid, the system returns the user to scan/enter a valid work zone

    • If the LPN is not valid, the system returns the user to scan/enter a valid LPN

  • The operator scans the location and JASCI displays the product to pick (A)

    • If the location is not correct, the system returns the user to scan/enter the correct location

  • If the required product is in the location, operator will scan the product and JASCI will display the quantity to pick

    • If the product is not correct, the system returns the user to scan/enter the correct product

  • If the required product is not in the location, the operator can select ‘Cut’ and JASCI will mark the order as ‘Trouble’ (B)

    • If the product is in stock in another location, JASCI will redirect the operator to the next location with available inventory (not sure if this is in phase I of the flows)

  • If the inventory in the location is more than or equal to the required quantity for the pickThe operator will confirm the pick quantity and place the product on the pallet

  • If the inventory in the location is less than the required quantity for the pick, the operator will enter the actual quantity picked and place the picked quantity of the pallet.

    • The operator then selects ‘Cut’ for the remaining quantity and JASCI will mark the order as ‘Trouble’ (B)

Once all pick lines are complete or the pallet is full, continue to Step 2

 

Step 2: Drop off Mixed Pallet and complete Pick

  • If all pick lines are complete, JASCI will display the ‘Drop Off’ and the operator confirms the ‘Drop Off’ area ‘door’.

    • If there are more orders to pick under the same ‘door’ the operator is returned to Step 1 part (A)

    • If there are no more orders to pick under the same ‘door’ operator is returned to Step 1 part (C)

  • If all pick lines are not complete and the pallet is not full, the operator is returned to Step 1 part (A)

  • If all pick lines are not complete but the pallet is full, the operator selects ‘Pallet Full’ and JASCI displays the ‘Drop Off’

  • The operator then drops the pallet off and confirm the ‘Drop Off’ and is returned to Step 1 part (D)